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Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting

Received: 17 June 2018     Accepted: 9 July 2018     Published: 15 August 2018
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Abstract

The purpose of this paper is to study combines the finite element method model and experimental on bimetal cross fitting by lateral extrusion process. Fabricating bimetallic cross fitting by lateral extrusion technique remains some difficulties like taking the product out of the die hardly, harming the die longevity since the high compressive force and friction effects. The Finite Element Method (FEM) results of bimetal cross fitting lateral extrusion process were obtained from ABAQUS software such as: Stress distribution, metal flow and influence of sleeve thickness. Numerical results were compared with the experimental results shown a good agreement. The bimetal cross fitting has been successfully fabricated by lateral extrusion process. The results showed a close agreement between the numerical simulation and experimental analysis of bimetal cross fitting.

Published in Advances in Materials (Volume 7, Issue 3)
DOI 10.11648/j.am.20180703.12
Page(s) 67-72
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Bimetal, Cross Fitting, Lateral Extrusion, FEM

References
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[2] U. C. Paltasingh, S. K. Sahoo, P. Dash, K. C. Nayak,“Simulation and experimental studies for lateral extrusion of square and pentagonal head from round shaft”, International Journal of Research in Engineering and Technology. (2013) pp. 2319-1163.
[3] M. Zadshakoyan, H. Jafarzadeh, E. A. Sobbouhi, “Injection forging of splines using numerical and experimental study”, International Journal of Aerospace and Mechanical Engineering 4, (2010) pp. 179-184.
[4] H. Jafarzadeh, M. Zadshakoyan, “Numerical and experimental studies of splines produced by injection forging process”, Materials and Manufacturing Processes 26 (5), (2011) pp. 703-712.
[5] M. Zadshakoyan, E. A. Sobbouhi, H. Jafarzadeh, “Investigation of precision forging process of spur gears: Numerical analysis and experiments”, Advanced Materials Research 341, (2012) pp. 265-270.
[6] M. Zadshakoyan, H. Jafarzadeh, E. Abdi Sobbouhi, “Injection Forging of Splines Using Numerical and Experimental Study”, Engineering and Technology International Journal of Industrial and Manufacturing Engineering Vol:3, No:4, (2009) pp. 422-427.
[7] M. Zadshakoyan and H. Jafarzadeh, “Numerical Study of the Die Geometry and Friction Effect on the Forming Load and Material Flow in Injection Forging Process”. Journal of Applied Sciences, 9 (2009) pp. 2174-2179.
[8] H. Jafarzadeh, G. Faraji and A. F. Dizaji, “Analysis of lateral extrusion of gear-like form parts,” Journal of Mechanical Science and Technology 26 (2012) pp. 3243-3252
[9] U. C. Paltasingh, S. K. Sahoo, P. R. Das, K. C. Nayak, S. Potnuru, “Lateral Extrusion of Spur gears with Involute Profile: Finite Element Analysis and Experimental Investigation”, IOSR Journal of Engineering (IOSRJEN), Vol. 3, Issue 7 (2013) pp. 20-30.
[10] U. C Paltasingh, S. K. Sahoo, P. R. Dash, K. C. Nayak, S. Potnuru, “FEM Analysis And Experimental Investigation For Lateral Extrusion Of Hexagonal Head”, International Journal of Engineering Research and Applications (IJERA), Vol. 3, Issue 4, (2013), pp. 1265-1271.
[11] M. Plančak, M. Rosochowska, P. Skakun, “Radial extrusion of gear like components – numerical analysis and experiment”, Technical Gazette 20, 5(2013), pp. 891-896.
[12] I. Kačmarčik, M. Plančak, D. Vilotić, M. Tolnai, D. Movrin, A. Ivanišević, “Numerical analysis of bi-metallic extrusion of gear-like components”, The 6th PSU- UNS International Conference on Engineering and Technology, ICET2013 T. 10-1. 3, (2013) pp. 1-4.
[13] O. C. Zienkiewicz and R. L. Taylor, “The Finite Element Method (Vol. 2: Solid Mechanics),” Published by Butterworth-Heinemenn (2000).
[14] E. A. Brandes, “Smithells metals reference book”, Butterworths, (1988).
[15] A. S. Scari, B. C. Pockszevnicki, J. L. Junior and P. A. A. M. Junior, “Stress-Strain Compression of AA6082-T6 Aluminum Alloy at Room Temperature”, Journal of Structures Volume (2014), Article ID 387680, 7 pages.
[16] Abaqus 6. 13: Abaqus/CAE User´`s Manual.
Cite This Article
  • APA Style

    Le Thai Hung, Do Quang Long, Le Trung Kien, Vu Xuan Hung, Pham Quang. (2018). Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting. Advances in Materials, 7(3), 67-72. https://doi.org/10.11648/j.am.20180703.12

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    ACS Style

    Le Thai Hung; Do Quang Long; Le Trung Kien; Vu Xuan Hung; Pham Quang. Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting. Adv. Mater. 2018, 7(3), 67-72. doi: 10.11648/j.am.20180703.12

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    AMA Style

    Le Thai Hung, Do Quang Long, Le Trung Kien, Vu Xuan Hung, Pham Quang. Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting. Adv Mater. 2018;7(3):67-72. doi: 10.11648/j.am.20180703.12

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  • @article{10.11648/j.am.20180703.12,
      author = {Le Thai Hung and Do Quang Long and Le Trung Kien and Vu Xuan Hung and Pham Quang},
      title = {Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting},
      journal = {Advances in Materials},
      volume = {7},
      number = {3},
      pages = {67-72},
      doi = {10.11648/j.am.20180703.12},
      url = {https://doi.org/10.11648/j.am.20180703.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20180703.12},
      abstract = {The purpose of this paper is to study combines the finite element method model and experimental on bimetal cross fitting by lateral extrusion process. Fabricating bimetallic cross fitting by lateral extrusion technique remains some difficulties like taking the product out of the die hardly, harming the die longevity since the high compressive force and friction effects. The Finite Element Method (FEM) results of bimetal cross fitting lateral extrusion process were obtained from ABAQUS software such as: Stress distribution, metal flow and influence of sleeve thickness. Numerical results were compared with the experimental results shown a good agreement. The bimetal cross fitting has been successfully fabricated by lateral extrusion process. The results showed a close agreement between the numerical simulation and experimental analysis of bimetal cross fitting.},
     year = {2018}
    }
    

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  • TY  - JOUR
    T1  - Experimental and FEM Simulation Analysis of Lateral Extrusion Process on Bimetal Cross Fitting
    AU  - Le Thai Hung
    AU  - Do Quang Long
    AU  - Le Trung Kien
    AU  - Vu Xuan Hung
    AU  - Pham Quang
    Y1  - 2018/08/15
    PY  - 2018
    N1  - https://doi.org/10.11648/j.am.20180703.12
    DO  - 10.11648/j.am.20180703.12
    T2  - Advances in Materials
    JF  - Advances in Materials
    JO  - Advances in Materials
    SP  - 67
    EP  - 72
    PB  - Science Publishing Group
    SN  - 2327-252X
    UR  - https://doi.org/10.11648/j.am.20180703.12
    AB  - The purpose of this paper is to study combines the finite element method model and experimental on bimetal cross fitting by lateral extrusion process. Fabricating bimetallic cross fitting by lateral extrusion technique remains some difficulties like taking the product out of the die hardly, harming the die longevity since the high compressive force and friction effects. The Finite Element Method (FEM) results of bimetal cross fitting lateral extrusion process were obtained from ABAQUS software such as: Stress distribution, metal flow and influence of sleeve thickness. Numerical results were compared with the experimental results shown a good agreement. The bimetal cross fitting has been successfully fabricated by lateral extrusion process. The results showed a close agreement between the numerical simulation and experimental analysis of bimetal cross fitting.
    VL  - 7
    IS  - 3
    ER  - 

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Author Information
  • School of Material Science and Engineering, Hanoi University of Science and Technology, Hanoi, Vietnam

  • School of Material Science and Engineering, Hanoi University of Science and Technology, Hanoi, Vietnam

  • School of Mechanical Engineering, Hanoi University of Science and Technology, Hanoi, Vietnam

  • School of Material Science and Engineering, Hanoi University of Science and Technology, Hanoi, Vietnam

  • School of Material Science and Engineering, Hanoi University of Science and Technology, Hanoi, Vietnam

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